WWP Supplier QualityProcess Control Plan Audit Summary Sheet供应商质量过程控制计划审核汇总表GM 1960-BGM 1927-16节拍生产标准1960-B节拍生产标准1927-16Date:SupplierName:供应商名称Supplier Phone:供应商电话PlantLocation&Country:公司地址/国家AuditorPhone:评审员电话GM Division:通用分部PartName:Eng. ChangeLevel:设计变更单号Mfg.DUNS:Auditor:(SQE,SQI)评审员Auditor:E-Mail:评审员邮箱PartNumber(s):零件编号DrawingDate:图面日期PPAP/Interim/BenestareStatus:生产件批准Creativity Team:开发项目，样ReasonFor评审依据Type ofAudit:FutureLaunchCurrentEWO #: / ODM #Model Year:车型年份Commodity:商品PartialOtherProgram项目Safety Related Part ?保安件Product Validation/QualificationComplete:YesNoN/AInitialFollow UpRun at Rate (GP9 Attachement B)YesNoN/A评审类型Driver ofAudit:评审范围InitialFollow UpRun at Rate (GP9 Attachement B)产品有效期质量完成情况Run @ RateCPIP/WarrantyAPQP ConfirmationTop FocusMgmt. RequestCSL-1Plant RequestCSL-2D/PFMEAMajor DisruptionShutdown/Start Up AuditDD&WComplete Mfg. SystemOtherQuality System -Ongoing DocumentationComponent Check PlanCritical Fastner (D02)Focusof Audit:评审要点Part / AssemblyLine /CellOperation / MachineApproveApproved, but need Documentationd批准批准，同时需要文档Not Approved没批准Follow-Up AuditDate:复评日期YesNoN/ACommentsTECHNICAL INFORMATION AVAILABILITY1.Are actual drawings availabe at production facility with the latest最后一次设变的生产设备的实际图纸是否为有效版本？2.Does the supplier have the final customer approved drawing?供应商是否有最终顾客批准的图纸？3.Is the print complete (Tolerances, GD&T, Correct Datums, KPCs,图纸内容是否完整？4.Are all technical regulations/CTS/SSTS available?所有的技术标准是否有效？5.If supplier is design responsible, has DFMEA been used todevelop the PFMEA?如果供方有设计责任，是否参照DFMEA作PFMEA？QUALITY SYSTEM DOCUMENTATION6.Is a Process Flow Diagram available?过程流程图是否有效？7.Does the Process Flow Diagram include receiving?过程流程是否包括让步接收？8.Does the Process Flow Diagram include rework?过程流程是否包括返工返修？9.Does the Process Flow Diagram include scrap?过程流程是否包括报废？10.Does the Process Flow Diagram include gauging/inspection?过程流程是否包括计量器具？11.Does the Process Flow Diagram include shipping?过程流程是否包括交付？12.Does the Process Flow Diagram include labeling and Part ID atreceiving, WHIP, finished good and shipping areas?过程流程是否包括产品标识和接受零件代码，whip,成品，发货区域？13.Is there a PFMEA available?是否有有效的PFMEA？14.Is the PFMEA acceptable (RPNs, numbers match Process flowand include KPCs/PQCs/KCCs)?PFMEA是否可接收？15.Is there any evidence that it is kept up to date?是否有改进的证据？16.Is there a Process Control Plan (PCP) available?是否有有效的过程控制计划？17.Is the Process Control Plan (PCP) acceptable (numbers matchPFMEA and Process Flow, including KPCs/PQCs/KCCs, GP-12if applicable and latest EWO/ODM included)?过程控制计划是否可接收（与PFMEA匹配的参数和流程，包括过程特性/产品特性，如早期生产合适，是否包括最新的EWO/ODM）？18.Are all \"Current Controls\" listed on the PFMEA detailed on the所有PFMEA中标注的当前的控制方法是否具体体现在控19.Are process controls in place in the PCP to address the highPFMEA Risk Priority Numbers?PFMEA中涉及的高风险控制要求是否体现在控制计划中？20.Is there a procedure/process for Continuous Improvement for是否建立了优先减少风险的持续改进过程？21.Are KPCs/PQCs/KCCs called out on the PCP?在控制计划中是否标注了关键控制特性和关键产品特22.Are sample sizes and check frequency for each operation是否合理的规定了每个过程的样品尺寸和检验频次？23.Do your supplier's provide evidance of approved material for allcomponents needed for the assembled part?供应商是否获得协力厂商提供的零组件材质证明和试验报告等证据？24.Are controls in place to ensure only approved incoming materialreleased for production?是否依据协力厂商提供的检验证明实施进料检验？25.When parts require traceability, do controls link componenttraceability to the final part?当零部件有可追溯性要求时，是否作了标识并能追溯到26.产品形成的过程Is the workplace properly configured and matches Process Flow？是否配置了合理的工作场所并与过程流程图相符合？27.Are all tools and gauges properly identified?所有配置的工具和量检具其准确度和精度是否满足要28.Are all gauges calibrated?所有量检具是否定期校验？29.Are all tools and gauges certified?所有配置的工具和量检具能否提供表明校验状态的合格证明？30.Is gauge Repeatability and Reproducabilty less than 10%?所有量检具的重复性和再现性是否小于10%？31.Do all gauges have proper operator instructions?所有量检具是否有合适的操作规程或作业指导书？32.Are proper operator instructions available for each operation?操作规程或作业指导书是否对每个操作过程都有效？33.Are Standardized Work instructions detailed to run the jobproperly, including handling of non-conforming parts?作业指导书是否详细标注了正常操作所需的内容（包括手工制品）34.Is there Standardized Work?是否将作业指导书配挂在现场？35.Is the Standradized Work being followed?是否按作业指导书操作？36.Do the operators understand the instructions?操作员是否了解作业指导书内容？37.Have operators been properly trained?操作者是否经过适当的培训38.Are boundary samples (BS) available to operators?操作者是否有合适的限度样件？39.Are boundary samples (BS) in use?限度样件是否在现场使用？40.Are Master Parts or samples available to confirm inspection?是否依据标准样件进行确认检验？41.Are Master Parts available for error proofing devices?标准样件对防呆装置是否有效？42.Is there a Preventive Maintenance (PM) plan on tools and is it是否建立了工具的预防性维护计划并付诸实施？43.Is there a Preventive Maintenance (PM) plan on equipment and是否建立了设备的预防性维护计划并付诸实施？44.Are listed tests and inspections per control plan, actually每个控制计划是否规定了检验和实验项目并按规定执行？45.Where the Process Control Plan calls for SPC are the data控制计划规定的SPC能否提供合适数据记录？46.Are the Upper Control Limits (ULC) current?控制图的上控制限是否为现行的？47.Are the Lower Control Limits (LCL) current?控制图的下控制限是否为现行的？48.Does the data make sense and are reasonable control limits数据是否合理，数据限（线）是否依据数据计算？49.Are out of control points noted with the corrective action taken?对超出控制限的点是否采取适当的对策？50.Are product audits showing acceptable results for Final Product?产品最终审核的结果是否满足接受准则？51.Does the manufacturing process demonstrate the requiredcapability or performance?制造过程是否显示了所要求的能力和性能？52.Does packaging and material handling protect parts from包装和包装材料是否起到有效的防护作用？53.Are instructions for handling Work In Process (WIP) and finalproduct followed throughout the process to shipping area;including repair/rework areas?在制品和最终产品是否按规定存放在指定的区域，包括返工返修.Are all parts and components labeled properly?所有零部件是否正确标识？QUALITY SYSTEM IMPLEMENTATION BY MANAGEMENT55.Is there a process for documenting and tracking Downtime?是否建立了偶发事故应急处理过程文件（计划和记56.Is there a process for documenting and tracking Scrap?是否建立了废品控制过程的文件？57.Is there a process for documenting and tracking Premium是否建立了超额费用的文件？58.Is there a process for documenting and tracking Plant Problem是否建立了设备停机故障的文件？59.Does leadership ensure that Out of Control Conditions are领导层能否确保超出控制范围的项目得到管理？60.Are Action Plans (AP) followed?是否实施了反应计划？61.Is responsibility for implementation assigned and do peopleunderstand their responsibility?是否明确了所有人员的职责权限，他们是否理解？62.Are problems quickly communicated to people who can help?是否建立了有效的内部沟通系统？63.Does the support system respond to the operator?操作者是否熟悉操作系统？.If more than one shift, does information part passes across当多班轮换时，能否将当班的产品信息传递给65.Are all checks to be done under the PCP requirements所有在 PCP要求下的检查记录是否得到执行？66.Are results properly documented?是否所有的结果都有记录？67.Are suitable actions taken in case of deviations?当结果偏离基准或规定时，是否采取合适的措AuditorsComments:SupplierRepresentativeSignatureGMRepresentativeSignature
